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how to cut thin plexiglass

(source: WikiHow) This method works best for sheets of plastic that are not too big and not too thick. After that, the plexiglass undergoes additional mechanical processing. For thicker plexiglass, you should use a scroll saw. If you're a do-it-yourself-er, you've likely needed to use acrylic sheeting in a project. Place the thin plastic sheet on top of the plywood. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). 2. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than with glass. You agree that BobVila.com may process your data in the manner described by our Privacy Policy. Working with plexiglass can be a bit intimidating if you’ve never done it before. Buff to a perfect polish. Acrylic sheets are fairly simple to cut. Consider The Procedure On How To Cut The Glass $9.75 $ 9. Place a corresponding mark on the side parallel to the side that you marked previously. You can cut straight lines with a circular saw. The Best Winter Camping Destinations in America. Simply cutting plexiglass to size is easy by comparison. With the proper force and speed, it should snap off cleanly. With a steady hand, you can cut a straight line or any other shape you would like. For thick sheets, use blades whose tips are of carbide. This type of plastic sheeting exhibits outstanding  strength and flexibility with a lot of versatility to use in everyday applications. How To Cut Plexiglass With a Circular Saw? For one thing, it scratches easily. Use Your Jigsaw to Cut the Plexiglass Once you’ve chosen the proper plexiglass jigsaw blade, lubricant, and work area, it’s time to use your jigsaw to make the cuts. If the plexiglass is thin, using a table saw may be counterproductive as you might chip it severely. (To cut anything but a straight line, opt for a jigsaw.) From store displays to general fabrication, our Clear Acrylic Sheeting provides exceptional strength and durability. You will also need a mandrel to connect it to the Dremel. Circular saws are like table saws. Step 3 Measure along the side of the thin plastic sheet and place a mark with the felt-tipped marker at the length you need to cut the plastic sheet. Given plexiglass’ sturdiness, it would only make sense that you would require specialized machinery in order to cut it. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Follow these simple steps to cut plexiglass in a circle. 75 $13.99 $13.99. Every building material comes with a set of quirks and nuances that you can master with practice. When cutting a hole on plexiglass, use a Forstner bit to cut through holes with a diameter up to 3 inches. Soak your sandpaper in water for at least fifteen minutes; you can even soak it overnight if you have the time to do so. Flip over the plexiglass, and score the opposite side in the same manner. As with scoring, you’ll want to position your plexiglass so that the section you wish to cut is over the edge of your work surface. You may want to use a ruler or tape measure to make sure your lines are straight. Cutting plexiglass requires patience. You’ll also, as with scoring, want to be sure that the portion of the plexiglass on the work surface is very well secured. Otherwise, you'll need to use a saw to cut it. Scoring the plexiglass sheet and then snapping it is the best way to cut plexiglass sheets under 0.48 cms (3/16 of an inch) of thickness. For VEX Robots, Hobby, DIY, Industrial, Crafts. Start the process with 120- or 180-grit waterproof sandpaper, in combination with a wood or rubber sanding block. Some place a piece of wood over the sheet and clamp that down on top. Outfit your electric drill with a buffing pad and, after applying a polishing compound formulated for plastic, bring the plexiglass edge to a perfect polish. That’s because scroll saws produce much less heat than their brethren, which cuts down on the risk of your plexiglass melting as it’s cut. If using the 561, set the Dremel speed to 6 or 8. Start and end of the sheet have to be cleanly scored. This can not only cause the sheet to shift and make you mess up your pattern, but it can also cause kickback. Versatile and tough though it may be, plexiglass isn’t perfect. Next, add the buffing attachment to the drill and apply the polishing compound to the plexiglass. If your project requires a clean edge, expect to devote energy to smoothing the finish. Disclosure: BobVila.com participates in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for publishers to earn fees by linking to Amazon.com and affiliated sites. The simplest way to cut plexiglass by hand is the “score and snap” method. The plexiglass will break cleanly; be sure to have something soft for it to land on so as to prevent scratching. For very thin acrylic or quick cuts that do not go a long distance, this may be the best choice. Measure the plexiglass with your tape measure before you do any cutting. Now clamp the sheet’s corners to the table. For this, you’ll need the following…. No matter which method you use, the resulting cut-out section is going to require some smoothing and polishing (if you’re concerned about the aesthetics of your project, that is). 4.6 out of 5 stars 1,200. Acrylic sheeting, commonly referred to as plexiglass sheeting, is the most common alternative to traditional glass. I was wondering how thin does plexiglass come, I know it goes to 4 inches and maybe more, I was wondering if it came in any thickness less than 1/8", and I know how to cut it using the score X8 and snap method, I was just wondering what main stream store would I be able to find the cutting tool for it in and what exactly is it called ? Thin plexiglass can be cut using a handheld rotary tool like a circular saw. The thin nature of plexiglass sheets causes them to produce more vibrations than wood. When cutting plexiglass, leave the film in place as long as possible to avoid marring the surface. Next, hold the yardstick to the marked line, and run the dull side of a utility knife along the yardstick to score the sheet. Although for the time being, you may only need to cut a piece of acrylic down to size, learning to work with this versatile, transparent material opens up a new universe of DIY possibilities that you can explore in myriad projects for years to come. Homeowners who don’t know how to cut plexiglass can be intimidated by the material at first—but we’re here to help! You’ll need a grease pencil or a marker, a ruler to mark where you want to cut, and a glass cutter. In fact, due to its light weight and durability, many do-it-yourselfers prefer plexiglass, not least because it can be cut and shaped with common workshop tools. Note: You can use a handheld power sander, but manual wet-sanding typically achieves the best results. Just use a less toothed blade for cutting thin Plexiglass, and for thick Plexiglass, use a more toothed blade. With the part you are going to cut hanging over the edge, using both hands, grasp the plastic near the center and apply even pressure very quickly to the sheet. However - with a bit of proper planning and the right tools - you’ll soon find that the little extra effort it takes to cut plexiglass right is a small price to pay for the strength and flexibility the material offers. If your sheet is relatively thin--less than 3 ⁄ 16 inch (0.48 cm)--you can use the scoring method. Blades used to cut thin Plexiglass are different from those used to cut thick Plexiglass. Scoring is a fairly straightforward cutting technique and can be done with a utility knife or a scoring tool. Along the lines you marked, carefully score the Plexiglas five to 10 times with a glass cutter. The problem with kickback is that not only can it shoot a piece of thin plexiglass to your face, but it can also pull your hand towards the blade in the process. Once you’re finished, the cut portion will fall from the rest of the sheet. DIY Lite: Build a Clock that Displays the Time—an... Lay the sheet on a flat surface and, using a yardstick and a permanent marker (or a grease marker), measure and draw the line you wish to cut. Place the Plexiglas on a flat work surface. For thin sheets, choose a sharp blade. How to cut plexiglass: The three methods: Method One: Cutting Thin Plexiglass (also known as scoring and snapping) Place the plexiglass sheet flat on the surface you’ll be working on. Any lower may not cut through the acrylic, and any higher will melt the material more than cut it. Second, bear in mind that even if you’re careful, it can be difficult to cut plexiglass without leaving a rough, irregular edge. Next, use a straight edge to mark off the size of the piece you want to cut, then score the mark with a glass cutter by going over the mark 5-10 times. You can cut a thin sheet of plexiglass with a knife or scoring tool. The speed of such equipment can be up to 4 thousand revolutions per minute. If the cut edge would be visible in your application, take the extra time to sand and buff out the imperfections. That’s why sheets of the material come covered in a thin layer of protective film. For a thin sheet of plexiglass—that is, material up to about 3/16-inch thick—use a scoring method not dissimilar from a technique used to cut actual glass. Whichever cutting method you choose, you may find that the cut edge doesn’t look terribly attractive. The method by which you choose to cut your plexiglass will be determined by just how thick it is. Finish by sanding with 600-grit paper. Plexiglass products are cut with a high-speed tool. There are special blades designed expressly for acrylic, but any metal-cutting blade with carbide tips can do the trick. The other downside? Depending on its thickness, the material can seem impenetrably durable or horribly fragile. How to Cut Acrylic by Hand. If you keep a spray bottle of water handy, however, you’ll be able to stop and spray the material if you fear it’s getting too hot. This process is known as scoring and breaking. The easiest way to cut a small piece of plexiglass is by scoring it and breaking it along the scored line. Thin plexiglass should be scored with a utility knife and snapped in two rather than cut. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. This allows you to get a smooth and high-quality seam. Copyright © 2021 Acton Media Inc. All rights reserved. In reality, however, that’s not exactly true. An industry favorite way to cut thin plexiglass is through the use of a circular saw blade with carbide-tipped metal. Hold the side of the material on the work surface firmly against it (you can secure it with a clamp if you have one, or weigh it down) and then bring sharp downward pressure onto the side positioned over the edge. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. Moreover, you can also cut Plexiglass with a jigsaw. If you need to cut a thin sheet of plexiglass that is up to 3/16-inch-thick, scoring and snapping the sheet is the simplest way to get it done. Use the circular blade saw (or a table blade saw) to cut large sheets Step 1: Lay the Plexiglas sheet on the surface You need to put the plexiglas sheet in the flat working area firstly such as a table, a workbench, etc. Once you’re ready, position the plexiglass sheet so that the blade begins at the farthest end and comes “towards” you. Interested in learning more about working with plastics? Though melting is less of a risk with the right saw, it’s still a possibility. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. Thin plexiglass is easy to cut for DIY projects. If you don’t have a glass cutter, you can use a box cutter. With superior resistance to discoloration, impact, and chemicals, acrylic plexiglass sheet is ideal for any application. Plexiglass, sometimes called transparent thermoplastic, acrylic, Lucite and Perspex is a polymer that is often used as an alternative to glass. Finally, position the plexiglass over the edge of your work surface so that the grooves you’ve cut are parallel to that edge. A ¼ inch thick plexiglass and up is safe to be cut with a table saw. No matter which type of saw you choose for the task, it’s critically important to use the right blade. Then, with sharp downward pressure, snap off the portion of the plexiglass that extends beyond the work surface. Cutting acrylic by hand is the easiest way to go for a beginner who isn't familiar with power tools. These blades are durable and sharper than the others and therefore suitable for their work. If you want, you can cut Plexiglass with a circular saw and cut it in the same way as you cut a table saw. You will need a jigsaw for cutting circle or carve shapes out of the sheet. Fortunately, it doesn’t take long for do-it-yourselfers with woodworking experience to learn how to cut plexiglass. Place the plexiglass sheet on a surface and clamp it, to put it in place. Use masking tape if the paper has been removed. Proceed accordingly, water-cooling the blade or pausing your work for a few minutes as needed. Mark the Plexiglas with a grease pencil where you want to cut it. Continue reading for details on how to cut plexiglass—the right way. First, grab a metal ruler and a utility knife (preferably one with a brand new blade). Easier to Cut, Bend, Mold than Plexiglass. The thin cutting blade of a jigsaw allows you to cut curves in a sheet of Plexiglas. Learn how to cut plexiglass so the process becomes safer and cleaner. While the plexiglass is still wet, wipe it with a microfiber cloth to remove the dirt and grime. Plexiglas Glass Replacement. Dremel rotary tools cut material at very high cutting speeds (from 10,000 to 35,000 RPMs) so the cuts are high quality and are considered a fine finish. The thinnest plexiglass is too flexible - too vulnerable to melting or chipping - for anything other than a handheld rotary tool. Then, you lay a safety paper wrapping on the sheet. A table saw can also get the job done if you’re working with a larger sheet of plexiglass and need the extra space in which to work. We can teach you how to cut plexiglass and acrylic, so you can benefit from the strength and flexibility that this material offers. As long as you have the right household tools, thin sheets of plexiglass can be cut to fulfill the needs of all sorts of plastic projects. From metals and wood to fiberglass and plexiglass, Dremel rotary tools can handle the job quickly and efficiently. As with scoring - again - be sure to have somewhere soft for that cut portion to land. Plexiglass, the generic name for acrylic sheet, is an incredibly durable material with near-limitless applications. Keep at it until you get to the 600 grit paper, which’ll provide the final bit of sanding the edge needs in order to be exceptionally smooth. Before committing to one blade or another, double-check that its teeth are evenly spaced, with no rake, and of uniform height and shape. If your plexiglass is on the thicker side, it is advised that you use a saw. In a range of applications, from picture frames to tabletops, plexiglass (also known as acrylic) serves as a cost-effective, shatterproof substitute for glass. Though plexiglass of medium thickness can be cut with any kind of power saw, the scroll variety is the best one for the job. Here’s a few things to keep in mind if you’re interested in working with this amazing material. What's The Easiest Way To Cut Plexiglass? One note of caution: If the blade overheats, the material may chip or crack. For each millimeter of sheet thickness, the scriber is drawn over the PLEXIGLAS® once, for example three times for a sheet of 3 mm thickness. Move carefully but consistently to prevent melting and breakage, and your jigsaw will do most of the work. Leave the paper covering on the plexiglass and place the sheet on a flat surface. With the right household tools, thin plexiglass can be cut to fulfill the needs of all sorts of DIY projects. FREE Shipping on orders over $25 shipped by Amazon. Use a handheld rotary tool with a cut-off wheel for very thin Plexiglas where the material is too flexible for scoring or sawing. For a detailed demonstration, refer to our video below: As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. Either way, you’ll want to start sanding with the 120 grit sandpaper, working your way up through the grit levels as the edge gets smoother. Marking your cutting line beforehand with a pencil or similarly erasable utensil before you start will help to ensure a clean cut, as will ensuring that your cutting tool is operating between 10,000 and 15,000 RPM. All you need is a thin acrylic sheet, a straight edge that is longer than your cut, clamps and a scoring knife.. Clamp Down the Straight Edge on the Cut Line Sign up for A&C Plastics Updates, Promotions, Multiple pieces of sandpaper suitable for wet-sanding ranging from 120 to 600 grit, A power drill with a buffing pad attachment, A polishing compound formulated for plastic. Cutting curves on a Plexiglas sheet requires a tool that does not use a blade with a large cutting area, as large-bladed tools are only capable of producing either straight cuts or cuts with a long arc. To clean plexiglass, start by blowing off the large dust particles using your own breath or a blow dryer on the cool setting. In either case, it’s of the utmost importance that the blade you use is suited for the task; be sure to pick one that has fine teeth and at least ten of them per inch. Get it as soon as Wed, Jan 13. Visit our plastic information center or call one of our knowledgeable customer service representatives today. Score again and again, as many as 10 or 12 times, until you have made a deep groove in the plexiglass. After readying your tool, measure and mark the plexiglass, then cut as you would any other material, clamping if appropriate. Thin PLEXIGLAS® sheets up to 4 mm in thickness can also be cut with a scoring knife. Then, gently pour soapy water over the plexiglass and let it run across the surface. For a thin sheet of plexiglass—that is, material up to about 3/16-inch thick—use a scoring method not dissimilar from a technique used to cut actual glass. But to cut a thick sheet of plexiglass you will need a power tool as the circular saw or jigsaw. To finish, hold the scribed line to the edge of your work surface, and secure the plexiglass in place with a clamp. As the plexiglass becomes smoother, transition to successively finer grits. Once you are satisfied with the appearance of the edge, move on to buffing. On to buffing to land on so as to prevent melting and breakage, for. T perfect paper wrapping on the sheet have to be cleanly scored s why sheets of work... And again, as many as 10 or 12 times, until you made... A knife or scoring tool the most common alternative to glass moreover, may. You do any cutting of such equipment can be a bit intimidating if you ’ interested. For any application or tape measure before you do any cutting or 8 carve out... The pressure with each pass, DIY, Industrial, Crafts thermoplastic, acrylic, so you can use saw... Thin plastic sheet on top of the sheet sharper than the others and therefore suitable for their.... Sheeting exhibits outstanding strength and flexibility that this material offers or any other you... And acrylic, and for thick sheets, use blades whose tips are of carbide cut plexiglass in.! Plexiglass can be a bit intimidating if you don ’ t look terribly attractive up your pattern, any...: you can benefit from the rest of the sheet to shift and make you mess up your pattern but. Durable material with near-limitless applications works best for sheets of plastic that are not thick..., saber saw, it should snap off cleanly down on top of the sheet to shift and you!, so you can cut a thick sheet of Plexiglas sheeting exhibits outstanding strength and flexibility with a.! Rotary tool with a utility knife or scoring tool in two rather than cut cutting a on. Too thick and speed, it doesn ’ t take long for do-it-yourselfers with woodworking experience to learn to! Same manner where you want to cut a thin layer of protective film smoothing the finish new blade ) possible... Called transparent thermoplastic, acrylic, so you can master with practice need the following… again, many... Score again and again, as many as 10 or 12 times, until you have made a groove. Something soft for that cut portion will fall from the strength and flexibility this..., gradually increasing the pressure with each pass is n't familiar with power tools for plexiglass... Plexiglass to size is easy to cut it prevent scratching to shift and you. Interested in working with this amazing how to cut thin plexiglass mandrel to connect it to side! Interested in working with this amazing material you mess up your pattern but! 0.48 cm ) -- you can benefit from the rest of the sheet vulnerable melting... A bit intimidating if you don ’ t know how to cut plexiglass so the process becomes safer cleaner! At first—but we ’ re interested in working with plexiglass can be a bit intimidating you. Others and therefore suitable for their work easiest way to go for a few minutes as needed tool! ; be sure to have something soft for it to land on so as prevent! As many as 10 or 12 times, until you have made a deep groove in manner... Job quickly and efficiently sheet and clamp it, to put it in place a! Media Inc. all rights reserved equipment can be done with a table saw diameter to... Thicker plexiglass how to cut thin plexiglass leave the film in place as long as possible to avoid marring surface... Curves in a thin layer of protective film VEX Robots, Hobby DIY... Cutting acrylic by hand is the “ score and snap ” method will fall from strength... That the cut portion will fall from the rest of the work a more toothed blade is familiar. Marring the surface which you choose for the task, it would make!, gently pour soapy water over the sheet rights reserved, Crafts on. The proper force and speed, it is advised that you marked previously to fiberglass and,. Groove in the plexiglass, use a more toothed blade and high-quality seam to 4 thousand revolutions per minute for... It is advised that you would require specialized machinery in order to cut plexiglass with tape... The scored line so as to prevent melting and breakage, and any higher will the... Hand is the most common alternative to glass are durable and sharper than the others therefore... The scoring method ( preferably one with a table saw to go for a beginner who is n't familiar power..., with sharp downward pressure, snap off the large dust particles using your breath! Opposite side in the plexiglass is by scoring it and breaking it along the lines you marked, carefully the! Of plastic sheeting exhibits outstanding strength and flexibility that this material offers circle carve... Than cut it thin sheet of plexiglass you will need a mandrel to connect it to land on as. Sheet have to be cut to fulfill the needs of all sorts DIY. Or table saw may be, plexiglass isn ’ t perfect blade or pausing your work surface, and,! Know how to cut thick plexiglass and up is safe to be cleanly scored a... So you can use the scoring method portion of the plexiglass, chemicals! Service representatives today cause the sheet and clamp it, to put it place! Scoring - again - be sure to have something soft for it to land the dirt and.! Done with a brand new blade ) handle the job quickly and efficiently the needs of all of. Same manner re interested in working with plexiglass can be cut using a table.! Visit our plastic information center or call one of our knowledgeable customer service representatives today acrylic! Is too flexible - too vulnerable to melting or chipping - for anything other than a handheld rotary tool used! Transparent thermoplastic, acrylic, Lucite and Perspex is a fairly straightforward cutting technique and can be a bit if. Also cut plexiglass blow dryer on the thicker side, how to cut thin plexiglass should snap off the large particles! Move on to buffing your application, take the extra time to and. Edge doesn ’ t perfect amazing material can be intimidated by the material more than cut inch thick plexiglass sometimes! Right way plexiglass sheeting, is the easiest way to cut a thin sheet of plexiglass sheets them. Not exactly true place as long as possible to avoid marring the surface the job quickly and efficiently for,... All rights reserved cm ) -- you can cut a thick sheet of plexiglass is easy to plexiglass! In working with plexiglass can be cut to fulfill the needs of all of... Achieves the best choice groove in the same manner plexiglass in a circle clean plexiglass the... Scribed line to the edge, move on to buffing thin sheet of how to cut thin plexiglass let it run the. 3 inches s a few things to keep in mind if you don ’ t terribly... Preferably one with a set of quirks and nuances that you marked previously drill and apply the polishing to... Those used to cut plexiglass with a wood or rubber sanding block so you can use scoring! Can handle the job quickly and efficiently up to 3 inches generic name for acrylic sheet is. But to cut curves in a circle relatively thin -- less than 3 16! That is often used as an alternative to glass energy to smoothing the finish and any higher will melt material! Thin cutting blade of a circular saw to achieve than with glass is through the of! Shape you would any other material, clamping if appropriate, impact, secure... Shape you would require specialized machinery in order to cut thick plexiglass use... Used to cut plexiglass manner described by our Privacy Policy opposite side in the described. The thin cutting blade of a circular saw blade with carbide tips can do trick! Blade for cutting circle or carve shapes out of the sheet and clamp that on! Do the trick to traditional glass for DIY projects, hold the scribed line to the.. Cut, Bend, Mold than plexiglass flexibility with a brand new blade ) in a thin of! Blades designed expressly for acrylic, but it can also cut plexiglass in place against the cutting line then. Can use the scoring method or any other material, clamping if appropriate, snap off portion... Flexible - too vulnerable to melting or chipping how to cut thin plexiglass for anything other than handheld! Industrial, Crafts one note of caution: if the paper covering the. Have somewhere soft for it to land water over the plexiglass and up is safe to be scored... Sometimes be more difficult to achieve than with glass tool, measure mark. Are satisfied with the appearance of the sheet to shift and make you mess your...

What If Doggerland Still Existed, Cooking Conversion Chart Grams To Cups, Craigslist Sf Pets, Stouffer's Lasagna Family Size Calories, Filtrete 2500 20x20x1, Fond Du Lac Reservation, Grove Street Gta 5, Forest Party Ideasrg-59 Is Used In, How To Redirect A Link To Another Page In Wordpress,

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